Power 24/7 continuous kilns with captive wind & hybrid energy.
Engineered specifically for ceramics, vitrified tile, and sanitaryware plants in Morbi and across Gujarat facing heavy peak demand charges and continuous electrical loads.
24/7 Kilns & Massive Peak Demand Penalties
Morbi produces over 70% of India’s ceramic tiles. Roller kilns, ball mills, spray dryers, and polishing lines run 24 hours a day, 365 days a year. Shutting down a kiln due to power grid drops causes thermal shock and millions of rupees in lost production batches.
Commercial solar panels provide relief only during midday hours. But when evening shift peak demand strikes, utility peak tariffs shoot up — hitting tile manufacturers with severe demand penalty charges on their monthly electricity bills.
Morbi's unique coastal-adjacent topography offers exceptional year-round wind resource velocity — perfect for high-yield captive wind turbines operating at 20-30m hub heights.
Ceramics Energy Impact
- 24/7 Continuous Load — Kilns cannot be turned off at night
- ₹10–15 Lakhs/month average electricity bill for medium ceramic units
- Heavy Peak Surcharges levied on night & morning demand spikes
Wind-First Captive Power for Ceramics Plants
How our captive wind turbines and wind-solar hybrid architectures shave peak demand and slash monthly utility bills.
Peak Demand Shaving
Wind generation peaks during evening and night hours, absorbing kiln power draw and capping maximum demand spikes before utility billing thresholds are crossed.
Direct-Drive Reliability
Our Permanent Magnet Alternator (PMA) turbines feature no mechanical gearboxes, ensuring >98% operational uptime in dusty industrial environments like ceramic clusters.
3.0 Year Payback
Combined with 60% Accelerated Depreciation tax benefits under Section 32, Morbi ceramic plants achieve complete CapEx payback in under 36 months.
Vitrified Tile Manufacturer, Morbi
The Problem: A vitrified tile plant on Morbi-Halvad Road was paying ₹11.5 Lakhs/month in power bills. Kiln night shifts and peak demand surcharges severely eroded export competitiveness.
The Solution: OnLoop Energy engineered a 150kW direct-drive wind turbine + 50kW rooftop solar hybrid captive system, sharing electrical protection and metering infrastructure.
Operate a ceramic or tile plant in Morbi? Let's check your site's wind speed.
Request a complimentary site wind resource and ROI estimate for your factory — no tenders, no pressure, just engineering.
Request Ceramics Wind Feasibility